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ACI-ASTM CA40 Steel vs. 6063 Aluminum

ACI-ASTM CA40 steel belongs to the iron alloys classification, while 6063 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ACI-ASTM CA40 steel and the bottom bar is 6063 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 310
25 to 95
Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 10
7.3 to 21
Fatigue Strength, MPa 460
39 to 95
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Tensile Strength: Ultimate (UTS), MPa 910
110 to 300
Tensile Strength: Yield (Proof), MPa 860
49 to 270

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 750
160
Melting Completion (Liquidus), °C 1440
650
Melting Onset (Solidus), °C 1500
620
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 25
190 to 220
Thermal Expansion, µm/m-K 10
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.0
49 to 58
Electrical Conductivity: Equal Weight (Specific), % IACS 3.5
160 to 190

Otherwise Unclassified Properties

Base Metal Price, % relative 7.5
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 2.0
8.3
Embodied Energy, MJ/kg 28
150
Embodied Water, L/kg 100
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 89
13 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 1910
18 to 540
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 33
11 to 31
Strength to Weight: Bending, points 27
18 to 37
Thermal Diffusivity, mm2/s 6.7
79 to 89
Thermal Shock Resistance, points 33
4.8 to 13

Alloy Composition

Aluminum (Al), % 0
97.5 to 99.4
Carbon (C), % 0.2 to 0.4
0
Chromium (Cr), % 11.5 to 14
0 to 0.1
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 81.5 to 88.3
0 to 0.35
Magnesium (Mg), % 0
0.45 to 0.9
Manganese (Mn), % 0 to 1.0
0 to 0.1
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 0 to 1.0
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.5
0.2 to 0.6
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15