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AISI 201L Stainless Steel vs. 4145 Aluminum

AISI 201L stainless steel belongs to the iron alloys classification, while 4145 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 201L stainless steel and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
73
Elongation at Break, % 22 to 46
2.2
Fatigue Strength, MPa 270 to 530
48
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
28
Shear Strength, MPa 520 to 660
69
Tensile Strength: Ultimate (UTS), MPa 740 to 1040
120
Tensile Strength: Yield (Proof), MPa 290 to 790
68

Thermal Properties

Latent Heat of Fusion, J/g 280
540
Maximum Temperature: Mechanical, °C 880
160
Melting Completion (Liquidus), °C 1410
590
Melting Onset (Solidus), °C 1370
520
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 15
100
Thermal Expansion, µm/m-K 17
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
26
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
84

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 7.7
2.8
Embodied Carbon, kg CO2/kg material 2.6
7.6
Embodied Energy, MJ/kg 38
140
Embodied Water, L/kg 140
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 210 to 300
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 1570
31
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 27 to 37
12
Strength to Weight: Bending, points 24 to 30
19
Thermal Diffusivity, mm2/s 4.0
42
Thermal Shock Resistance, points 16 to 23
5.5

Alloy Composition

Aluminum (Al), % 0
83 to 87.4
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 16 to 18
0 to 0.15
Copper (Cu), % 0
3.3 to 4.7
Iron (Fe), % 67.9 to 75
0 to 0.8
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 5.5 to 7.5
0 to 0.15
Nickel (Ni), % 3.5 to 5.5
0
Nitrogen (N), % 0 to 0.25
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
9.3 to 10.7
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15