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AISI 202 Stainless Steel vs. 5040 Aluminum

AISI 202 stainless steel belongs to the iron alloys classification, while 5040 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 202 stainless steel and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 300
66 to 74
Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 14 to 45
5.7 to 6.8
Fatigue Strength, MPa 290 to 330
100 to 130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 490 to 590
140 to 150
Tensile Strength: Ultimate (UTS), MPa 700 to 980
240 to 260
Tensile Strength: Yield (Proof), MPa 310 to 580
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Maximum Temperature: Mechanical, °C 910
190
Melting Completion (Liquidus), °C 1400
650
Melting Onset (Solidus), °C 1360
600
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 15
160
Thermal Expansion, µm/m-K 17
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
41
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
130

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 7.7
2.8
Embodied Carbon, kg CO2/kg material 2.8
8.3
Embodied Energy, MJ/kg 40
150
Embodied Water, L/kg 150
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120 to 260
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 250 to 840
260 to 380
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 25 to 35
24 to 26
Strength to Weight: Bending, points 23 to 29
31 to 32
Thermal Diffusivity, mm2/s 4.0
64
Thermal Shock Resistance, points 15 to 21
10 to 11

Alloy Composition

Aluminum (Al), % 0
95.2 to 98
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 17 to 19
0.1 to 0.3
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 63.5 to 71.5
0 to 0.7
Magnesium (Mg), % 0
1.0 to 1.5
Manganese (Mn), % 7.5 to 10
0.9 to 1.4
Nickel (Ni), % 4.0 to 6.0
0
Nitrogen (N), % 0 to 0.25
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.3
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15