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AISI 204 Stainless Steel vs. 357.0 Aluminum

AISI 204 stainless steel belongs to the iron alloys classification, while 357.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 204 stainless steel and the bottom bar is 357.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 330
95
Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 23 to 39
3.4
Fatigue Strength, MPa 320 to 720
76
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 500 to 700
200
Tensile Strength: Ultimate (UTS), MPa 730 to 1100
350
Tensile Strength: Yield (Proof), MPa 380 to 1080
300

Thermal Properties

Latent Heat of Fusion, J/g 280
500
Maximum Temperature: Mechanical, °C 850
170
Melting Completion (Liquidus), °C 1410
620
Melting Onset (Solidus), °C 1370
560
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 15
150
Thermal Expansion, µm/m-K 17
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
39
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
140

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 2.4
8.0
Embodied Energy, MJ/kg 35
150
Embodied Water, L/kg 130
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 240 to 250
11
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 2940
620
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 27 to 40
38
Strength to Weight: Bending, points 24 to 31
43
Thermal Diffusivity, mm2/s 4.1
64
Thermal Shock Resistance, points 16 to 24
17

Alloy Composition

Aluminum (Al), % 0
91.3 to 93.1
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 15 to 17
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 69.6 to 76.4
0 to 0.15
Magnesium (Mg), % 0
0.45 to 0.6
Manganese (Mn), % 7.0 to 9.0
0 to 0.030
Nickel (Ni), % 1.5 to 3.0
0
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
6.5 to 7.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.15