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AISI 204 Stainless Steel vs. AWS ER100S-1

Both AISI 204 stainless steel and AWS ER100S-1 are iron alloys. They have 77% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is AISI 204 stainless steel and the bottom bar is AWS ER100S-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 23 to 39
18
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 77
73
Tensile Strength: Ultimate (UTS), MPa 730 to 1100
770
Tensile Strength: Yield (Proof), MPa 380 to 1080
700

Thermal Properties

Latent Heat of Fusion, J/g 280
250
Melting Completion (Liquidus), °C 1410
1460
Melting Onset (Solidus), °C 1370
1410
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 15
49
Thermal Expansion, µm/m-K 17
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
7.7
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 10
3.6
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 2.4
1.8
Embodied Energy, MJ/kg 35
24
Embodied Water, L/kg 130
54

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 240 to 250
130
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 2940
1290
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 27 to 40
27
Strength to Weight: Bending, points 24 to 31
24
Thermal Diffusivity, mm2/s 4.1
13
Thermal Shock Resistance, points 16 to 24
23

Alloy Composition

Aluminum (Al), % 0
0 to 0.1
Carbon (C), % 0 to 0.030
0 to 0.080
Chromium (Cr), % 15 to 17
0 to 0.3
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 69.6 to 76.4
93.5 to 96.9
Manganese (Mn), % 7.0 to 9.0
1.3 to 1.8
Molybdenum (Mo), % 0
0.25 to 0.55
Nickel (Ni), % 1.5 to 3.0
1.4 to 2.1
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0 to 0.010
Silicon (Si), % 0 to 1.0
0.2 to 0.55
Sulfur (S), % 0 to 0.030
0 to 0.010
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0
0 to 0.050
Zirconium (Zr), % 0
0 to 0.1
Residuals, % 0
0 to 0.5