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AISI 204 Stainless Steel vs. AWS ER90S-D2

Both AISI 204 stainless steel and AWS ER90S-D2 are iron alloys. They have 75% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is AISI 204 stainless steel and the bottom bar is AWS ER90S-D2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 23 to 39
19
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 77
73
Tensile Strength: Ultimate (UTS), MPa 730 to 1100
710
Tensile Strength: Yield (Proof), MPa 380 to 1080
600

Thermal Properties

Latent Heat of Fusion, J/g 280
260
Melting Completion (Liquidus), °C 1410
1450
Melting Onset (Solidus), °C 1370
1410
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 15
47
Thermal Expansion, µm/m-K 17
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.6
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 2.4
1.6
Embodied Energy, MJ/kg 35
21
Embodied Water, L/kg 130
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 240 to 250
130
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 2940
980
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 27 to 40
25
Strength to Weight: Bending, points 24 to 31
23
Thermal Diffusivity, mm2/s 4.1
13
Thermal Shock Resistance, points 16 to 24
21

Alloy Composition

Carbon (C), % 0 to 0.030
0.070 to 0.12
Chromium (Cr), % 15 to 17
0
Copper (Cu), % 0
0 to 0.5
Iron (Fe), % 69.6 to 76.4
95.2 to 97.4
Manganese (Mn), % 7.0 to 9.0
1.6 to 2.1
Molybdenum (Mo), % 0
0.4 to 0.6
Nickel (Ni), % 1.5 to 3.0
0 to 0.15
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0 to 0.025
Silicon (Si), % 0 to 1.0
0.5 to 0.8
Sulfur (S), % 0 to 0.030
0 to 0.025
Residuals, % 0
0 to 0.5