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AISI 204 Stainless Steel vs. AZ91E Magnesium

AISI 204 stainless steel belongs to the iron alloys classification, while AZ91E magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 204 stainless steel and the bottom bar is AZ91E magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 330
75
Elastic (Young's, Tensile) Modulus, GPa 200
46
Elongation at Break, % 23 to 39
2.5 to 6.2
Fatigue Strength, MPa 320 to 720
81 to 85
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 77
18
Shear Strength, MPa 500 to 700
89 to 150
Tensile Strength: Ultimate (UTS), MPa 730 to 1100
160 to 260
Tensile Strength: Yield (Proof), MPa 380 to 1080
96 to 130

Thermal Properties

Latent Heat of Fusion, J/g 280
350
Maximum Temperature: Mechanical, °C 850
130
Melting Completion (Liquidus), °C 1410
600
Melting Onset (Solidus), °C 1370
500
Specific Heat Capacity, J/kg-K 480
990
Thermal Conductivity, W/m-K 15
84
Thermal Expansion, µm/m-K 17
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
10 to 12
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
52 to 60

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 7.7
1.7
Embodied Carbon, kg CO2/kg material 2.4
22
Embodied Energy, MJ/kg 35
160
Embodied Water, L/kg 130
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 240 to 250
3.4 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 2940
100 to 190
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
69
Strength to Weight: Axial, points 27 to 40
25 to 42
Strength to Weight: Bending, points 24 to 31
37 to 53
Thermal Diffusivity, mm2/s 4.1
49
Thermal Shock Resistance, points 16 to 24
9.0 to 15

Alloy Composition

Aluminum (Al), % 0
8.1 to 9.3
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 15 to 17
0
Copper (Cu), % 0
0 to 0.015
Iron (Fe), % 69.6 to 76.4
0 to 0.0050
Magnesium (Mg), % 0
88.8 to 91.3
Manganese (Mn), % 7.0 to 9.0
0.17 to 0.35
Nickel (Ni), % 1.5 to 3.0
0 to 0.0010
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3