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AISI 204 Stainless Steel vs. EN AC-44200 Aluminum

AISI 204 stainless steel belongs to the iron alloys classification, while EN AC-44200 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 204 stainless steel and the bottom bar is EN AC-44200 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 330
60
Elastic (Young's, Tensile) Modulus, GPa 200
72
Elongation at Break, % 23 to 39
6.2
Fatigue Strength, MPa 320 to 720
63
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
27
Tensile Strength: Ultimate (UTS), MPa 730 to 1100
180
Tensile Strength: Yield (Proof), MPa 380 to 1080
86

Thermal Properties

Latent Heat of Fusion, J/g 280
570
Maximum Temperature: Mechanical, °C 850
170
Melting Completion (Liquidus), °C 1410
590
Melting Onset (Solidus), °C 1370
580
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 15
130
Thermal Expansion, µm/m-K 17
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
35
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
130

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 7.7
2.5
Embodied Carbon, kg CO2/kg material 2.4
7.7
Embodied Energy, MJ/kg 35
140
Embodied Water, L/kg 130
1050

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 240 to 250
9.1
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 2940
51
Stiffness to Weight: Axial, points 14
16
Stiffness to Weight: Bending, points 25
55
Strength to Weight: Axial, points 27 to 40
20
Strength to Weight: Bending, points 24 to 31
28
Thermal Diffusivity, mm2/s 4.1
59
Thermal Shock Resistance, points 16 to 24
8.4

Alloy Composition

Aluminum (Al), % 0
85.2 to 89.5
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 15 to 17
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 69.6 to 76.4
0 to 0.55
Manganese (Mn), % 7.0 to 9.0
0 to 0.35
Nickel (Ni), % 1.5 to 3.0
0
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
10.5 to 13.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15