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AISI 204 Stainless Steel vs. EN AC-44400 Aluminum

AISI 204 stainless steel belongs to the iron alloys classification, while EN AC-44400 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 204 stainless steel and the bottom bar is EN AC-44400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 330
61
Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 23 to 39
4.1
Fatigue Strength, MPa 320 to 720
79
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
27
Tensile Strength: Ultimate (UTS), MPa 730 to 1100
210
Tensile Strength: Yield (Proof), MPa 380 to 1080
110

Thermal Properties

Latent Heat of Fusion, J/g 280
540
Maximum Temperature: Mechanical, °C 850
170
Melting Completion (Liquidus), °C 1410
600
Melting Onset (Solidus), °C 1370
590
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 15
140
Thermal Expansion, µm/m-K 17
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
33
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
110

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 2.4
7.8
Embodied Energy, MJ/kg 35
150
Embodied Water, L/kg 130
1080

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 240 to 250
7.3
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 2940
85
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
54
Strength to Weight: Axial, points 27 to 40
23
Strength to Weight: Bending, points 24 to 31
31
Thermal Diffusivity, mm2/s 4.1
60
Thermal Shock Resistance, points 16 to 24
9.8

Alloy Composition

Aluminum (Al), % 0
87.1 to 92
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 15 to 17
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 69.6 to 76.4
0 to 0.65
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 7.0 to 9.0
0 to 0.5
Nickel (Ni), % 1.5 to 3.0
0 to 0.050
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
8.0 to 11
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15