AISI 204 Stainless Steel vs. SAE-AISI 5140 Steel
Both AISI 204 stainless steel and SAE-AISI 5140 steel are iron alloys. They have 75% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.
For each property being compared, the top bar is AISI 204 stainless steel and the bottom bar is SAE-AISI 5140 steel.
Metric UnitsUS Customary Units
Mechanical Properties
| Brinell Hardness | 210 to 330 | |
| 170 to 290 |
| Elastic (Young's, Tensile) Modulus, GPa | 200 | |
| 190 |
| Elongation at Break, % | 23 to 39 | |
| 12 to 29 |
| Fatigue Strength, MPa | 320 to 720 | |
| 220 to 570 |
| Poisson's Ratio | 0.28 | |
| 0.29 |
| Shear Modulus, GPa | 77 | |
| 73 |
| Shear Strength, MPa | 500 to 700 | |
| 360 to 600 |
| Tensile Strength: Ultimate (UTS), MPa | 730 to 1100 | |
| 560 to 970 |
| Tensile Strength: Yield (Proof), MPa | 380 to 1080 | |
| 290 to 840 |
Thermal Properties
| Latent Heat of Fusion, J/g | 280 | |
| 250 |
| Maximum Temperature: Mechanical, °C | 850 | |
| 420 |
| Melting Completion (Liquidus), °C | 1410 | |
| 1460 |
| Melting Onset (Solidus), °C | 1370 | |
| 1420 |
| Specific Heat Capacity, J/kg-K | 480 | |
| 470 |
| Thermal Conductivity, W/m-K | 15 | |
| 45 |
| Thermal Expansion, µm/m-K | 17 | |
| 13 |
Electrical Properties
| Electrical Conductivity: Equal Volume, % IACS | 2.4 | |
| 7.2 |
| Electrical Conductivity: Equal Weight (Specific), % IACS | 2.9 | |
| 8.3 |
Otherwise Unclassified Properties
| Base Metal Price, % relative | 10 | |
| 2.1 |
| Density, g/cm3 | 7.7 | |
| 7.8 |
| Embodied Carbon, kg CO2/kg material | 2.4 | |
| 1.4 |
| Embodied Energy, MJ/kg | 35 | |
| 19 |
| Embodied Water, L/kg | 130 | |
| 49 |
Common Calculations
| Resilience: Ultimate (Unit Rupture Work), MJ/m3 | 240 to 250 | |
| 76 to 180 |
| Resilience: Unit (Modulus of Resilience), kJ/m3 | 360 to 2940 | |
| 220 to 1880 |
| Stiffness to Weight: Axial, points | 14 | |
| 13 |
| Stiffness to Weight: Bending, points | 25 | |
| 24 |
| Strength to Weight: Axial, points | 27 to 40 | |
| 20 to 34 |
| Strength to Weight: Bending, points | 24 to 31 | |
| 19 to 28 |
| Thermal Diffusivity, mm2/s | 4.1 | |
| 12 |
| Thermal Shock Resistance, points | 16 to 24 | |
| 16 to 29 |
Alloy Composition
| Carbon (C), % | 0 to 0.030 | |
| 0.38 to 0.43 |
| Chromium (Cr), % | 15 to 17 | |
| 0.7 to 0.9 |
| Iron (Fe), % | 69.6 to 76.4 | |
| 97.3 to 98.1 |
| Manganese (Mn), % | 7.0 to 9.0 | |
| 0.7 to 0.9 |
| Nickel (Ni), % | 1.5 to 3.0 | |
| 0 |
| Nitrogen (N), % | 0.15 to 0.3 | |
| 0 |
| Phosphorus (P), % | 0 to 0.040 | |
| 0 to 0.035 |
| Silicon (Si), % | 0 to 1.0 | |
| 0.15 to 0.35 |
| Sulfur (S), % | 0 to 0.030 | |
| 0 to 0.040 |