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AISI 204 Stainless Steel vs. ZK40A Magnesium

AISI 204 stainless steel belongs to the iron alloys classification, while ZK40A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 204 stainless steel and the bottom bar is ZK40A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
45
Elongation at Break, % 23 to 39
4.2
Fatigue Strength, MPa 320 to 720
190
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 77
17
Shear Strength, MPa 500 to 700
160
Tensile Strength: Ultimate (UTS), MPa 730 to 1100
280
Tensile Strength: Yield (Proof), MPa 380 to 1080
260

Thermal Properties

Latent Heat of Fusion, J/g 280
340
Maximum Temperature: Mechanical, °C 850
120
Melting Completion (Liquidus), °C 1410
600
Melting Onset (Solidus), °C 1370
540
Specific Heat Capacity, J/kg-K 480
970
Thermal Conductivity, W/m-K 15
110
Thermal Expansion, µm/m-K 17
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
27
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
130

Otherwise Unclassified Properties

Base Metal Price, % relative 10
13
Density, g/cm3 7.7
1.8
Embodied Carbon, kg CO2/kg material 2.4
24
Embodied Energy, MJ/kg 35
160
Embodied Water, L/kg 130
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 240 to 250
12
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 2940
740
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
65
Strength to Weight: Axial, points 27 to 40
43
Strength to Weight: Bending, points 24 to 31
53
Thermal Diffusivity, mm2/s 4.1
62
Thermal Shock Resistance, points 16 to 24
17

Alloy Composition

Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 15 to 17
0
Iron (Fe), % 69.6 to 76.4
0
Magnesium (Mg), % 0
94.2 to 96.1
Manganese (Mn), % 7.0 to 9.0
0
Nickel (Ni), % 1.5 to 3.0
0
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
3.5 to 4.5
Zirconium (Zr), % 0
0.45 to 1.0
Residuals, % 0
0 to 0.3