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AISI 205 Stainless Steel vs. 1060 Aluminum

AISI 205 stainless steel belongs to the iron alloys classification, while 1060 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is 1060 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 11 to 51
1.1 to 30
Fatigue Strength, MPa 410 to 640
15 to 50
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 560 to 850
42 to 75
Tensile Strength: Ultimate (UTS), MPa 800 to 1430
67 to 130
Tensile Strength: Yield (Proof), MPa 450 to 1100
17 to 110

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 880
170
Melting Completion (Liquidus), °C 1380
660
Melting Onset (Solidus), °C 1340
650
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 18
24

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 2.6
8.3
Embodied Energy, MJ/kg 37
160
Embodied Water, L/kg 150
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 430
0.57 to 37
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 3060
2.1 to 89
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 26
50
Strength to Weight: Axial, points 29 to 52
6.9 to 13
Strength to Weight: Bending, points 25 to 37
14 to 21
Thermal Shock Resistance, points 16 to 29
3.0 to 5.6

Alloy Composition

Aluminum (Al), % 0
99.6 to 100
Carbon (C), % 0.12 to 0.25
0
Chromium (Cr), % 16.5 to 18.5
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 62.6 to 68.1
0 to 0.35
Magnesium (Mg), % 0
0 to 0.030
Manganese (Mn), % 14 to 15.5
0 to 0.030
Nickel (Ni), % 1.0 to 1.7
0
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.25
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.030
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050

Comparable Variants