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AISI 205 Stainless Steel vs. 1080A Aluminum

AISI 205 stainless steel belongs to the iron alloys classification, while 1080A aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is 1080A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 440
18 to 40
Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 11 to 51
2.3 to 34
Fatigue Strength, MPa 410 to 640
18 to 50
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 560 to 850
49 to 81
Tensile Strength: Ultimate (UTS), MPa 800 to 1430
74 to 140
Tensile Strength: Yield (Proof), MPa 450 to 1100
17 to 120

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 880
170
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1340
640
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 18
23

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 2.6
8.3
Embodied Energy, MJ/kg 37
160
Embodied Water, L/kg 150
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 430
3.1 to 19
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 3060
2.1 to 100
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 26
50
Strength to Weight: Axial, points 29 to 52
7.6 to 15
Strength to Weight: Bending, points 25 to 37
14 to 22
Thermal Shock Resistance, points 16 to 29
3.3 to 6.4

Alloy Composition

Aluminum (Al), % 0
99.8 to 100
Carbon (C), % 0.12 to 0.25
0
Chromium (Cr), % 16.5 to 18.5
0
Copper (Cu), % 0
0 to 0.030
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 62.6 to 68.1
0 to 0.15
Magnesium (Mg), % 0
0 to 0.020
Manganese (Mn), % 14 to 15.5
0 to 0.020
Nickel (Ni), % 1.0 to 1.7
0
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.15
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.020
Zinc (Zn), % 0
0 to 0.060

Comparable Variants