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AISI 205 Stainless Steel vs. 240.0 Aluminum

AISI 205 stainless steel belongs to the iron alloys classification, while 240.0 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is 240.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
72
Elongation at Break, % 11 to 51
1.0
Fatigue Strength, MPa 410 to 640
140
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
27
Tensile Strength: Ultimate (UTS), MPa 800 to 1430
240
Tensile Strength: Yield (Proof), MPa 450 to 1100
200

Thermal Properties

Latent Heat of Fusion, J/g 280
380
Maximum Temperature: Mechanical, °C 880
180
Melting Completion (Liquidus), °C 1380
600
Melting Onset (Solidus), °C 1340
520
Specific Heat Capacity, J/kg-K 480
860
Thermal Expansion, µm/m-K 18
22

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 7.6
3.2
Embodied Carbon, kg CO2/kg material 2.6
8.7
Embodied Energy, MJ/kg 37
150
Embodied Water, L/kg 150
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 430
2.2
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 3060
280
Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 26
43
Strength to Weight: Axial, points 29 to 52
20
Strength to Weight: Bending, points 25 to 37
26
Thermal Shock Resistance, points 16 to 29
11

Alloy Composition

Aluminum (Al), % 0
81.7 to 86.9
Carbon (C), % 0.12 to 0.25
0
Chromium (Cr), % 16.5 to 18.5
0
Copper (Cu), % 0
7.0 to 9.0
Iron (Fe), % 62.6 to 68.1
0 to 0.5
Magnesium (Mg), % 0
5.5 to 6.5
Manganese (Mn), % 14 to 15.5
0.3 to 0.7
Nickel (Ni), % 1.0 to 1.7
0.3 to 0.7
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15