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AISI 205 Stainless Steel vs. 359.0 Aluminum

AISI 205 stainless steel belongs to the iron alloys classification, while 359.0 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is 359.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 440
90 to 100
Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 11 to 51
3.8 to 4.9
Fatigue Strength, MPa 410 to 640
100
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
27
Shear Strength, MPa 560 to 850
220 to 230
Tensile Strength: Ultimate (UTS), MPa 800 to 1430
340 to 350
Tensile Strength: Yield (Proof), MPa 450 to 1100
250 to 280

Thermal Properties

Latent Heat of Fusion, J/g 280
530
Maximum Temperature: Mechanical, °C 880
170
Melting Completion (Liquidus), °C 1380
600
Melting Onset (Solidus), °C 1340
570
Specific Heat Capacity, J/kg-K 480
910
Thermal Expansion, µm/m-K 18
21

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 7.6
2.6
Embodied Carbon, kg CO2/kg material 2.6
8.0
Embodied Energy, MJ/kg 37
150
Embodied Water, L/kg 150
1090

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 430
12 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 3060
450 to 540
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 26
54
Strength to Weight: Axial, points 29 to 52
37 to 38
Strength to Weight: Bending, points 25 to 37
42 to 43
Thermal Shock Resistance, points 16 to 29
16 to 17

Alloy Composition

Aluminum (Al), % 0
88.9 to 91
Carbon (C), % 0.12 to 0.25
0
Chromium (Cr), % 16.5 to 18.5
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 62.6 to 68.1
0 to 0.2
Magnesium (Mg), % 0
0.5 to 0.7
Manganese (Mn), % 14 to 15.5
0 to 0.1
Nickel (Ni), % 1.0 to 1.7
0
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
8.5 to 9.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15