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AISI 205 Stainless Steel vs. 6101 Aluminum

AISI 205 stainless steel belongs to the iron alloys classification, while 6101 aluminum belongs to the aluminum alloys. There are 17 material properties with values for both materials. Properties with values for just one material (16, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is 6101 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 11 to 51
10 to 25
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 880
160
Melting Completion (Liquidus), °C 1380
650
Melting Onset (Solidus), °C 1340
620
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 18
23

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 2.6
8.3
Embodied Energy, MJ/kg 37
150
Embodied Water, L/kg 150
1190

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 26
50

Alloy Composition

Aluminum (Al), % 0
97.6 to 99.4
Boron (B), % 0
0 to 0.060
Carbon (C), % 0.12 to 0.25
0
Chromium (Cr), % 16.5 to 18.5
0 to 0.030
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 62.6 to 68.1
0 to 0.5
Magnesium (Mg), % 0
0.35 to 0.8
Manganese (Mn), % 14 to 15.5
0 to 0.030
Nickel (Ni), % 1.0 to 1.7
0
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0.3 to 0.7
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.1