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AISI 205 Stainless Steel vs. 6262 Aluminum

AISI 205 stainless steel belongs to the iron alloys classification, while 6262 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is 6262 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 11 to 51
4.6 to 10
Fatigue Strength, MPa 410 to 640
90 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 560 to 850
170 to 240
Tensile Strength: Ultimate (UTS), MPa 800 to 1430
290 to 390
Tensile Strength: Yield (Proof), MPa 450 to 1100
270 to 360

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 880
160
Melting Completion (Liquidus), °C 1380
650
Melting Onset (Solidus), °C 1340
580
Specific Heat Capacity, J/kg-K 480
890
Thermal Expansion, µm/m-K 18
23

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 7.6
2.8
Embodied Carbon, kg CO2/kg material 2.6
8.3
Embodied Energy, MJ/kg 37
150
Embodied Water, L/kg 150
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 430
17 to 31
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 3060
530 to 940
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 26
48
Strength to Weight: Axial, points 29 to 52
29 to 39
Strength to Weight: Bending, points 25 to 37
35 to 42
Thermal Shock Resistance, points 16 to 29
13 to 18

Alloy Composition

Aluminum (Al), % 0
94.7 to 97.8
Bismuth (Bi), % 0
0.4 to 0.7
Carbon (C), % 0.12 to 0.25
0
Chromium (Cr), % 16.5 to 18.5
0.040 to 0.14
Copper (Cu), % 0
0.15 to 0.4
Iron (Fe), % 62.6 to 68.1
0 to 0.7
Lead (Pb), % 0
0.4 to 0.7
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 14 to 15.5
0 to 0.15
Nickel (Ni), % 1.0 to 1.7
0
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0.4 to 0.8
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15