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AISI 205 Stainless Steel vs. 7021 Aluminum

AISI 205 stainless steel belongs to the iron alloys classification, while 7021 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is 7021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 11 to 51
9.4
Fatigue Strength, MPa 410 to 640
150
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 77
26
Shear Strength, MPa 560 to 850
270
Tensile Strength: Ultimate (UTS), MPa 800 to 1430
460
Tensile Strength: Yield (Proof), MPa 450 to 1100
390

Thermal Properties

Latent Heat of Fusion, J/g 280
380
Maximum Temperature: Mechanical, °C 880
200
Melting Completion (Liquidus), °C 1380
630
Melting Onset (Solidus), °C 1340
510
Specific Heat Capacity, J/kg-K 480
870
Thermal Expansion, µm/m-K 18
24

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 7.6
2.9
Embodied Carbon, kg CO2/kg material 2.6
8.3
Embodied Energy, MJ/kg 37
150
Embodied Water, L/kg 150
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 430
41
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 3060
1110
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 26
47
Strength to Weight: Axial, points 29 to 52
44
Strength to Weight: Bending, points 25 to 37
45
Thermal Shock Resistance, points 16 to 29
20

Alloy Composition

Aluminum (Al), % 0
90.7 to 93.7
Carbon (C), % 0.12 to 0.25
0
Chromium (Cr), % 16.5 to 18.5
0 to 0.050
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 62.6 to 68.1
0 to 0.4
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 14 to 15.5
0 to 0.1
Nickel (Ni), % 1.0 to 1.7
0
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.25
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
5.0 to 6.0
Zirconium (Zr), % 0
0.080 to 0.18
Residuals, % 0
0 to 0.15