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AISI 205 Stainless Steel vs. 7049 Aluminum

AISI 205 stainless steel belongs to the iron alloys classification, while 7049 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is 7049 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 440
140
Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 11 to 51
6.2 to 7.0
Fatigue Strength, MPa 410 to 640
160 to 170
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 77
27
Shear Strength, MPa 560 to 850
300 to 310
Tensile Strength: Ultimate (UTS), MPa 800 to 1430
510 to 530
Tensile Strength: Yield (Proof), MPa 450 to 1100
420 to 450

Thermal Properties

Latent Heat of Fusion, J/g 280
370
Maximum Temperature: Mechanical, °C 880
180
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1340
480
Specific Heat Capacity, J/kg-K 480
860
Thermal Expansion, µm/m-K 18
23

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 7.6
3.1
Embodied Carbon, kg CO2/kg material 2.6
8.1
Embodied Energy, MJ/kg 37
140
Embodied Water, L/kg 150
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 430
31 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 3060
1270 to 1440
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 26
45
Strength to Weight: Axial, points 29 to 52
46 to 47
Strength to Weight: Bending, points 25 to 37
46 to 47
Thermal Shock Resistance, points 16 to 29
22 to 23

Alloy Composition

Aluminum (Al), % 0
85.7 to 89.5
Carbon (C), % 0.12 to 0.25
0
Chromium (Cr), % 16.5 to 18.5
0.1 to 0.22
Copper (Cu), % 0
1.2 to 1.9
Iron (Fe), % 62.6 to 68.1
0 to 0.35
Magnesium (Mg), % 0
2.0 to 2.9
Manganese (Mn), % 14 to 15.5
0 to 0.2
Nickel (Ni), % 1.0 to 1.7
0
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.25
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
7.2 to 8.2
Residuals, % 0
0 to 0.15