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AISI 205 Stainless Steel vs. 7049A Aluminum

AISI 205 stainless steel belongs to the iron alloys classification, while 7049A aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is 7049A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 11 to 51
5.0 to 5.7
Fatigue Strength, MPa 410 to 640
180
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 77
27
Shear Strength, MPa 560 to 850
340 to 350
Tensile Strength: Ultimate (UTS), MPa 800 to 1430
580 to 590
Tensile Strength: Yield (Proof), MPa 450 to 1100
500 to 530

Thermal Properties

Latent Heat of Fusion, J/g 280
370
Maximum Temperature: Mechanical, °C 880
200
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1340
430
Specific Heat Capacity, J/kg-K 480
850
Thermal Expansion, µm/m-K 18
24

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 7.6
3.1
Embodied Carbon, kg CO2/kg material 2.6
8.2
Embodied Energy, MJ/kg 37
150
Embodied Water, L/kg 150
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 430
28 to 32
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 3060
1800 to 1990
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 26
44
Strength to Weight: Axial, points 29 to 52
52 to 53
Strength to Weight: Bending, points 25 to 37
50 to 51
Thermal Shock Resistance, points 16 to 29
25

Alloy Composition

Aluminum (Al), % 0
84.6 to 89.5
Carbon (C), % 0.12 to 0.25
0
Chromium (Cr), % 16.5 to 18.5
0.050 to 0.25
Copper (Cu), % 0
1.2 to 1.9
Iron (Fe), % 62.6 to 68.1
0 to 0.5
Magnesium (Mg), % 0
2.1 to 3.1
Manganese (Mn), % 14 to 15.5
0 to 0.5
Nickel (Ni), % 1.0 to 1.7
0
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.4
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
7.2 to 8.4
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15