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AISI 205 Stainless Steel vs. 7076 Aluminum

AISI 205 stainless steel belongs to the iron alloys classification, while 7076 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is 7076 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 440
160
Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 11 to 51
6.2
Fatigue Strength, MPa 410 to 640
170
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 77
27
Shear Strength, MPa 560 to 850
310
Tensile Strength: Ultimate (UTS), MPa 800 to 1430
530
Tensile Strength: Yield (Proof), MPa 450 to 1100
460

Thermal Properties

Latent Heat of Fusion, J/g 280
380
Maximum Temperature: Mechanical, °C 880
170
Melting Completion (Liquidus), °C 1380
630
Melting Onset (Solidus), °C 1340
460
Specific Heat Capacity, J/kg-K 480
860
Thermal Expansion, µm/m-K 18
24

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 7.6
3.0
Embodied Carbon, kg CO2/kg material 2.6
8.0
Embodied Energy, MJ/kg 37
150
Embodied Water, L/kg 150
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 430
31
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 3060
1510
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 26
45
Strength to Weight: Axial, points 29 to 52
49
Strength to Weight: Bending, points 25 to 37
48
Thermal Shock Resistance, points 16 to 29
23

Alloy Composition

Aluminum (Al), % 0
86.9 to 91.2
Carbon (C), % 0.12 to 0.25
0
Chromium (Cr), % 16.5 to 18.5
0
Copper (Cu), % 0
0.3 to 1.0
Iron (Fe), % 62.6 to 68.1
0 to 0.6
Magnesium (Mg), % 0
1.2 to 2.0
Manganese (Mn), % 14 to 15.5
0.3 to 0.8
Nickel (Ni), % 1.0 to 1.7
0
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.4
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
7.0 to 8.0
Residuals, % 0
0 to 0.15