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AISI 205 Stainless Steel vs. 7475 Aluminum

AISI 205 stainless steel belongs to the iron alloys classification, while 7475 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is 7475 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 11 to 51
10 to 12
Fatigue Strength, MPa 410 to 640
190 to 210
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 77
26
Shear Strength, MPa 560 to 850
320 to 350
Tensile Strength: Ultimate (UTS), MPa 800 to 1430
530 to 590
Tensile Strength: Yield (Proof), MPa 450 to 1100
440 to 520

Thermal Properties

Latent Heat of Fusion, J/g 280
380
Maximum Temperature: Mechanical, °C 880
180
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1340
480
Specific Heat Capacity, J/kg-K 480
870
Thermal Expansion, µm/m-K 18
23

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 7.6
3.0
Embodied Carbon, kg CO2/kg material 2.6
8.2
Embodied Energy, MJ/kg 37
150
Embodied Water, L/kg 150
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 430
53 to 68
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 3060
1390 to 1920
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 26
46
Strength to Weight: Axial, points 29 to 52
49 to 55
Strength to Weight: Bending, points 25 to 37
48 to 52
Thermal Shock Resistance, points 16 to 29
23 to 26

Alloy Composition

Aluminum (Al), % 0
88.6 to 91.6
Carbon (C), % 0.12 to 0.25
0
Chromium (Cr), % 16.5 to 18.5
0.18 to 0.25
Copper (Cu), % 0
1.2 to 1.9
Iron (Fe), % 62.6 to 68.1
0 to 0.12
Magnesium (Mg), % 0
1.9 to 2.6
Manganese (Mn), % 14 to 15.5
0 to 0.060
Nickel (Ni), % 1.0 to 1.7
0
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.1
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.060
Zinc (Zn), % 0
5.1 to 6.2
Residuals, % 0
0 to 0.15