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AISI 205 Stainless Steel vs. A390.0 Aluminum

AISI 205 stainless steel belongs to the iron alloys classification, while A390.0 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is A390.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 440
110 to 140
Elastic (Young's, Tensile) Modulus, GPa 200
75
Elongation at Break, % 11 to 51
0.87 to 0.91
Fatigue Strength, MPa 410 to 640
70 to 100
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
28
Tensile Strength: Ultimate (UTS), MPa 800 to 1430
190 to 290
Tensile Strength: Yield (Proof), MPa 450 to 1100
190 to 290

Thermal Properties

Latent Heat of Fusion, J/g 280
640
Maximum Temperature: Mechanical, °C 880
170
Melting Completion (Liquidus), °C 1380
580
Melting Onset (Solidus), °C 1340
480
Specific Heat Capacity, J/kg-K 480
880
Thermal Expansion, µm/m-K 18
20

Otherwise Unclassified Properties

Base Metal Price, % relative 11
11
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 2.6
7.3
Embodied Energy, MJ/kg 37
140
Embodied Water, L/kg 150
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 430
1.6 to 2.6
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 3060
240 to 580
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 26
52
Strength to Weight: Axial, points 29 to 52
19 to 30
Strength to Weight: Bending, points 25 to 37
27 to 36
Thermal Shock Resistance, points 16 to 29
9.0 to 14

Alloy Composition

Aluminum (Al), % 0
75.3 to 79.6
Carbon (C), % 0.12 to 0.25
0
Chromium (Cr), % 16.5 to 18.5
0
Copper (Cu), % 0
4.0 to 5.0
Iron (Fe), % 62.6 to 68.1
0 to 0.5
Magnesium (Mg), % 0
0.45 to 0.65
Manganese (Mn), % 14 to 15.5
0 to 0.1
Nickel (Ni), % 1.0 to 1.7
0
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
16 to 18
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.2