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AISI 205 Stainless Steel vs. EN AC-21200 Aluminum

AISI 205 stainless steel belongs to the iron alloys classification, while EN AC-21200 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is EN AC-21200 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 440
120 to 130
Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 11 to 51
3.9 to 6.2
Fatigue Strength, MPa 410 to 640
110 to 130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
27
Tensile Strength: Ultimate (UTS), MPa 800 to 1430
410 to 440
Tensile Strength: Yield (Proof), MPa 450 to 1100
270 to 360

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Maximum Temperature: Mechanical, °C 880
170
Melting Completion (Liquidus), °C 1380
660
Melting Onset (Solidus), °C 1340
550
Specific Heat Capacity, J/kg-K 480
880
Thermal Expansion, µm/m-K 18
23

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 7.6
3.0
Embodied Carbon, kg CO2/kg material 2.6
8.0
Embodied Energy, MJ/kg 37
150
Embodied Water, L/kg 150
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 430
16 to 22
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 3060
500 to 930
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 26
46
Strength to Weight: Axial, points 29 to 52
38 to 40
Strength to Weight: Bending, points 25 to 37
41 to 43
Thermal Shock Resistance, points 16 to 29
18 to 19

Alloy Composition

Aluminum (Al), % 0
93.3 to 95.7
Carbon (C), % 0.12 to 0.25
0
Chromium (Cr), % 16.5 to 18.5
0
Copper (Cu), % 0
4.0 to 5.0
Iron (Fe), % 62.6 to 68.1
0 to 0.2
Lead (Pb), % 0
0 to 0.030
Magnesium (Mg), % 0
0.15 to 0.5
Manganese (Mn), % 14 to 15.5
0.2 to 0.5
Nickel (Ni), % 1.0 to 1.7
0 to 0.050
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.1
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.030
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.1