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AISI 205 Stainless Steel vs. EN AC-46400 Aluminum

AISI 205 stainless steel belongs to the iron alloys classification, while EN AC-46400 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is EN AC-46400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 440
77 to 120
Elastic (Young's, Tensile) Modulus, GPa 200
72
Elongation at Break, % 11 to 51
1.1 to 1.7
Fatigue Strength, MPa 410 to 640
75 to 85
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
27
Tensile Strength: Ultimate (UTS), MPa 800 to 1430
170 to 310
Tensile Strength: Yield (Proof), MPa 450 to 1100
110 to 270

Thermal Properties

Latent Heat of Fusion, J/g 280
520
Maximum Temperature: Mechanical, °C 880
170
Melting Completion (Liquidus), °C 1380
610
Melting Onset (Solidus), °C 1340
570
Specific Heat Capacity, J/kg-K 480
890
Thermal Expansion, µm/m-K 18
22

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 2.6
7.8
Embodied Energy, MJ/kg 37
150
Embodied Water, L/kg 150
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 430
1.7 to 4.9
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 3060
82 to 500
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 26
52
Strength to Weight: Axial, points 29 to 52
18 to 32
Strength to Weight: Bending, points 25 to 37
26 to 38
Thermal Shock Resistance, points 16 to 29
7.8 to 14

Alloy Composition

Aluminum (Al), % 0
85.4 to 90.5
Carbon (C), % 0.12 to 0.25
0
Chromium (Cr), % 16.5 to 18.5
0
Copper (Cu), % 0
0.8 to 1.3
Iron (Fe), % 62.6 to 68.1
0 to 0.8
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
0.25 to 0.65
Manganese (Mn), % 14 to 15.5
0.15 to 0.55
Nickel (Ni), % 1.0 to 1.7
0 to 0.2
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
8.3 to 9.7
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.1
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.8
Residuals, % 0
0 to 0.25