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AISI 205 Stainless Steel vs. EN AC-46500 Aluminum

AISI 205 stainless steel belongs to the iron alloys classification, while EN AC-46500 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is EN AC-46500 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 440
91
Elastic (Young's, Tensile) Modulus, GPa 200
74
Elongation at Break, % 11 to 51
1.0
Fatigue Strength, MPa 410 to 640
110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
28
Tensile Strength: Ultimate (UTS), MPa 800 to 1430
270
Tensile Strength: Yield (Proof), MPa 450 to 1100
160

Thermal Properties

Latent Heat of Fusion, J/g 280
520
Maximum Temperature: Mechanical, °C 880
180
Melting Completion (Liquidus), °C 1380
610
Melting Onset (Solidus), °C 1340
520
Specific Heat Capacity, J/kg-K 480
880
Thermal Expansion, µm/m-K 18
21

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 7.6
2.9
Embodied Carbon, kg CO2/kg material 2.6
7.6
Embodied Energy, MJ/kg 37
140
Embodied Water, L/kg 150
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 430
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 3060
170
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 26
49
Strength to Weight: Axial, points 29 to 52
26
Strength to Weight: Bending, points 25 to 37
32
Thermal Shock Resistance, points 16 to 29
12

Alloy Composition

Aluminum (Al), % 0
77.9 to 90
Carbon (C), % 0.12 to 0.25
0
Chromium (Cr), % 16.5 to 18.5
0 to 0.15
Copper (Cu), % 0
2.0 to 4.0
Iron (Fe), % 62.6 to 68.1
0 to 1.3
Lead (Pb), % 0
0 to 0.35
Magnesium (Mg), % 0
0.050 to 0.55
Manganese (Mn), % 14 to 15.5
0 to 0.55
Nickel (Ni), % 1.0 to 1.7
0 to 0.55
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
8.0 to 11
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 3.0
Residuals, % 0
0 to 0.25