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AISI 301L Stainless Steel vs. 2025 Aluminum

AISI 301L stainless steel belongs to the iron alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 301L stainless steel and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 320
110
Elastic (Young's, Tensile) Modulus, GPa 200
72
Elongation at Break, % 22 to 50
15
Fatigue Strength, MPa 240 to 530
130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
27
Shear Strength, MPa 440 to 660
240
Tensile Strength: Ultimate (UTS), MPa 620 to 1040
400
Tensile Strength: Yield (Proof), MPa 250 to 790
260

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 890
190
Melting Completion (Liquidus), °C 1430
640
Melting Onset (Solidus), °C 1390
520
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 15
150
Thermal Expansion, µm/m-K 16
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.3
40
Electrical Conductivity: Equal Weight (Specific), % IACS 2.7
120

Otherwise Unclassified Properties

Base Metal Price, % relative 13
10
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 2.7
7.9
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 210 to 300
55
Resilience: Unit (Modulus of Resilience), kJ/m3 160 to 1580
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 22 to 37
37
Strength to Weight: Bending, points 21 to 29
40
Thermal Diffusivity, mm2/s 4.1
58
Thermal Shock Resistance, points 14 to 24
18

Alloy Composition

Aluminum (Al), % 0
90.9 to 95.2
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 16 to 18
0 to 0.1
Copper (Cu), % 0
3.9 to 5.0
Iron (Fe), % 70.7 to 78
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 2.0
0.4 to 1.2
Nickel (Ni), % 6.0 to 8.0
0
Nitrogen (N), % 0 to 0.2
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
0.5 to 1.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15