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AISI 302 Stainless Steel vs. 1100A Aluminum

AISI 302 stainless steel belongs to the iron alloys classification, while 1100A aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 302 stainless steel and the bottom bar is 1100A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 4.5 to 46
4.5 to 34
Fatigue Strength, MPa 210 to 520
35 to 74
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 400 to 830
59 to 99
Tensile Strength: Ultimate (UTS), MPa 580 to 1430
89 to 170
Tensile Strength: Yield (Proof), MPa 230 to 1100
29 to 150

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 710
170
Melting Completion (Liquidus), °C 1420
640
Melting Onset (Solidus), °C 1400
640
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 16
230
Thermal Expansion, µm/m-K 17
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
60
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
200

Otherwise Unclassified Properties

Base Metal Price, % relative 15
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.2
Embodied Energy, MJ/kg 42
150
Embodied Water, L/kg 140
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 59 to 260
6.4 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 3070
5.9 to 150
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 21 to 51
9.1 to 17
Strength to Weight: Bending, points 20 to 36
16 to 25
Thermal Diffusivity, mm2/s 4.4
93
Thermal Shock Resistance, points 12 to 31
4.0 to 7.6

Alloy Composition

Aluminum (Al), % 0
99 to 100
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 17 to 19
0
Copper (Cu), % 0
0.050 to 0.2
Iron (Fe), % 67.9 to 75
0 to 1.0
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0 to 2.0
0 to 0.050
Nickel (Ni), % 8.0 to 10
0
Nitrogen (N), % 0 to 0.1
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
0 to 1.0
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15

Comparable Variants