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AISI 302 Stainless Steel vs. 242.0 Aluminum

AISI 302 stainless steel belongs to the iron alloys classification, while 242.0 aluminum belongs to the aluminum alloys. There are 32 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 302 stainless steel and the bottom bar is 242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170 to 440
70 to 110
Elastic (Young's, Tensile) Modulus, GPa 200
73
Elongation at Break, % 4.5 to 46
0.5 to 1.5
Fatigue Strength, MPa 210 to 520
55 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
27
Shear Strength, MPa 400 to 830
150 to 240
Tensile Strength: Ultimate (UTS), MPa 580 to 1430
180 to 290
Tensile Strength: Yield (Proof), MPa 230 to 1100
120 to 220

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Maximum Temperature: Mechanical, °C 710
210
Melting Completion (Liquidus), °C 1420
640
Melting Onset (Solidus), °C 1400
530
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 16
130 to 170
Thermal Expansion, µm/m-K 17
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
33 to 44
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
96 to 130

Otherwise Unclassified Properties

Base Metal Price, % relative 15
12
Calomel Potential, mV -70
-650
Density, g/cm3 7.8
3.1
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 42
150
Embodied Water, L/kg 140
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 59 to 260
1.3 to 3.4
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 3070
110 to 340
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 21 to 51
16 to 26
Strength to Weight: Bending, points 20 to 36
23 to 32
Thermal Diffusivity, mm2/s 4.4
50 to 62
Thermal Shock Resistance, points 12 to 31
8.0 to 13

Alloy Composition

Aluminum (Al), % 0
88.4 to 93.6
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 17 to 19
0 to 0.25
Copper (Cu), % 0
3.5 to 4.5
Iron (Fe), % 67.9 to 75
0 to 1.0
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 0 to 2.0
0 to 0.35
Nickel (Ni), % 8.0 to 10
1.7 to 2.3
Nitrogen (N), % 0 to 0.1
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
0 to 0.7
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15

Comparable Variants