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AISI 302B Stainless Steel vs. 5051A Aluminum

AISI 302B stainless steel belongs to the iron alloys classification, while 5051A aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 302B stainless steel and the bottom bar is 5051A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 45
18 to 21
Fatigue Strength, MPa 210
51 to 61
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 410
110
Tensile Strength: Ultimate (UTS), MPa 580
170
Tensile Strength: Yield (Proof), MPa 230
56

Thermal Properties

Latent Heat of Fusion, J/g 320
400
Maximum Temperature: Mechanical, °C 930
190
Melting Completion (Liquidus), °C 1400
640
Melting Onset (Solidus), °C 1360
610
Specific Heat Capacity, J/kg-K 490
900
Thermal Conductivity, W/m-K 17
150
Thermal Expansion, µm/m-K 16
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
39
Electrical Conductivity: Equal Weight (Specific), % IACS 2.6
130

Otherwise Unclassified Properties

Base Metal Price, % relative 15
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.5
Embodied Energy, MJ/kg 43
150
Embodied Water, L/kg 140
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 210
24 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 140
23
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 21
17 to 18
Strength to Weight: Bending, points 20
25
Thermal Diffusivity, mm2/s 4.4
63
Thermal Shock Resistance, points 13
7.6

Alloy Composition

Aluminum (Al), % 0
96.1 to 98.6
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 17 to 19
0 to 0.3
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 65.7 to 73
0 to 0.45
Magnesium (Mg), % 0
1.4 to 2.1
Manganese (Mn), % 0 to 2.0
0 to 0.25
Nickel (Ni), % 8.0 to 10
0
Nitrogen (N), % 0 to 0.1
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 2.0 to 3.0
0 to 0.3
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15