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AISI 304 Stainless Steel vs. 2124 Aluminum

AISI 304 stainless steel belongs to the iron alloys classification, while 2124 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 304 stainless steel and the bottom bar is 2124 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 8.0 to 43
5.7
Fatigue Strength, MPa 210 to 440
130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
27
Shear Strength, MPa 400 to 690
280
Tensile Strength: Ultimate (UTS), MPa 580 to 1180
490
Tensile Strength: Yield (Proof), MPa 230 to 860
430

Thermal Properties

Latent Heat of Fusion, J/g 290
390
Maximum Temperature: Mechanical, °C 710
190
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1400
500
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 16
150
Thermal Expansion, µm/m-K 17
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
38
Electrical Conductivity: Equal Weight (Specific), % IACS 2.7
110

Otherwise Unclassified Properties

Base Metal Price, % relative 15
10
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 3.0
8.2
Embodied Energy, MJ/kg 43
150
Embodied Water, L/kg 150
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 86 to 250
27
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1870
1290
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 21 to 42
45
Strength to Weight: Bending, points 20 to 32
46
Thermal Diffusivity, mm2/s 4.2
58
Thermal Shock Resistance, points 12 to 25
21

Alloy Composition

Aluminum (Al), % 0
91.3 to 94.7
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 18 to 20
0 to 0.1
Copper (Cu), % 0
3.8 to 4.9
Iron (Fe), % 66.5 to 74
0 to 0.3
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 0 to 2.0
0.3 to 0.9
Nickel (Ni), % 8.0 to 10.5
0
Nitrogen (N), % 0 to 0.1
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15