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AISI 304 Stainless Steel vs. 390.0 Aluminum

AISI 304 stainless steel belongs to the iron alloys classification, while 390.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 304 stainless steel and the bottom bar is 390.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170 to 360
120
Elastic (Young's, Tensile) Modulus, GPa 200
75
Elongation at Break, % 8.0 to 43
1.0
Fatigue Strength, MPa 210 to 440
76 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
28
Tensile Strength: Ultimate (UTS), MPa 580 to 1180
280 to 300
Tensile Strength: Yield (Proof), MPa 230 to 860
240 to 270

Thermal Properties

Latent Heat of Fusion, J/g 290
640
Maximum Temperature: Mechanical, °C 710
170
Melting Completion (Liquidus), °C 1450
650
Melting Onset (Solidus), °C 1400
560
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 16
130
Thermal Expansion, µm/m-K 17
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
24 to 25
Electrical Conductivity: Equal Weight (Specific), % IACS 2.7
79 to 83

Otherwise Unclassified Properties

Base Metal Price, % relative 15
11
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 3.0
7.3
Embodied Energy, MJ/kg 43
130
Embodied Water, L/kg 150
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 86 to 250
2.7 to 2.9
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1870
380 to 470
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 21 to 42
28 to 30
Strength to Weight: Bending, points 20 to 32
35 to 36
Thermal Diffusivity, mm2/s 4.2
56
Thermal Shock Resistance, points 12 to 25
14 to 15

Alloy Composition

Aluminum (Al), % 0
74.5 to 79.6
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 18 to 20
0
Copper (Cu), % 0
4.0 to 5.0
Iron (Fe), % 66.5 to 74
0 to 1.3
Magnesium (Mg), % 0
0.45 to 0.65
Manganese (Mn), % 0 to 2.0
0 to 0.1
Nickel (Ni), % 8.0 to 10.5
0
Nitrogen (N), % 0 to 0.1
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
16 to 18
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.2