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AISI 304 Stainless Steel vs. 7005 Aluminum

AISI 304 stainless steel belongs to the iron alloys classification, while 7005 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 304 stainless steel and the bottom bar is 7005 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 8.0 to 43
10 to 20
Fatigue Strength, MPa 210 to 440
100 to 190
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 400 to 690
120 to 230
Tensile Strength: Ultimate (UTS), MPa 580 to 1180
200 to 400
Tensile Strength: Yield (Proof), MPa 230 to 860
95 to 350

Thermal Properties

Latent Heat of Fusion, J/g 290
380
Maximum Temperature: Mechanical, °C 710
200
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1400
610
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 16
140 to 170
Thermal Expansion, µm/m-K 17
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
35 to 43
Electrical Conductivity: Equal Weight (Specific), % IACS 2.7
110 to 130

Otherwise Unclassified Properties

Base Metal Price, % relative 15
9.5
Calomel Potential, mV -80
-850
Density, g/cm3 7.8
2.9
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 43
150
Embodied Water, L/kg 150
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 86 to 250
32 to 57
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1870
65 to 850
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 21 to 42
19 to 38
Strength to Weight: Bending, points 20 to 32
26 to 41
Thermal Diffusivity, mm2/s 4.2
54 to 65
Thermal Shock Resistance, points 12 to 25
8.7 to 18

Alloy Composition

Aluminum (Al), % 0
91 to 94.7
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 18 to 20
0.060 to 0.2
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 66.5 to 74
0 to 0.4
Magnesium (Mg), % 0
1.0 to 1.8
Manganese (Mn), % 0 to 2.0
0.2 to 0.7
Nickel (Ni), % 8.0 to 10.5
0
Nitrogen (N), % 0 to 0.1
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
0 to 0.35
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0.010 to 0.060
Zinc (Zn), % 0
4.0 to 5.0
Zirconium (Zr), % 0
0.080 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants