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AISI 304 Stainless Steel vs. A242.0 Aluminum

AISI 304 stainless steel belongs to the iron alloys classification, while A242.0 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 304 stainless steel and the bottom bar is A242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170 to 360
75
Elastic (Young's, Tensile) Modulus, GPa 200
73
Elongation at Break, % 8.0 to 43
1.6
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
27
Tensile Strength: Ultimate (UTS), MPa 580 to 1180
220

Thermal Properties

Latent Heat of Fusion, J/g 290
390
Maximum Temperature: Mechanical, °C 710
210
Melting Completion (Liquidus), °C 1450
680
Melting Onset (Solidus), °C 1400
550
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 16
140
Thermal Expansion, µm/m-K 17
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
37
Electrical Conductivity: Equal Weight (Specific), % IACS 2.7
110

Otherwise Unclassified Properties

Base Metal Price, % relative 15
12
Density, g/cm3 7.8
3.1
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 43
150
Embodied Water, L/kg 150
1130

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 21 to 42
20
Strength to Weight: Bending, points 20 to 32
26
Thermal Diffusivity, mm2/s 4.2
52
Thermal Shock Resistance, points 12 to 25
9.3

Alloy Composition

Aluminum (Al), % 0
89.3 to 93.1
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 18 to 20
0.15 to 0.25
Copper (Cu), % 0
3.7 to 4.5
Iron (Fe), % 66.5 to 74
0 to 0.8
Magnesium (Mg), % 0
1.2 to 1.7
Manganese (Mn), % 0 to 2.0
0 to 0.1
Nickel (Ni), % 8.0 to 10.5
1.8 to 2.3
Nitrogen (N), % 0 to 0.1
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
0 to 0.6
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0.070 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15