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AISI 304 Stainless Steel vs. AZ91D Magnesium

AISI 304 stainless steel belongs to the iron alloys classification, while AZ91D magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 304 stainless steel and the bottom bar is AZ91D magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170 to 360
60 to 80
Elastic (Young's, Tensile) Modulus, GPa 200
46
Elongation at Break, % 8.0 to 43
2.3 to 4.5
Fatigue Strength, MPa 210 to 440
74 to 85
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 77
18
Shear Strength, MPa 400 to 690
120 to 140
Tensile Strength: Ultimate (UTS), MPa 580 to 1180
160 to 220
Tensile Strength: Yield (Proof), MPa 230 to 860
80 to 130

Thermal Properties

Latent Heat of Fusion, J/g 290
350
Maximum Temperature: Mechanical, °C 710
130
Melting Completion (Liquidus), °C 1450
600
Melting Onset (Solidus), °C 1400
490
Specific Heat Capacity, J/kg-K 480
990
Thermal Conductivity, W/m-K 16
78
Thermal Expansion, µm/m-K 17
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
11
Electrical Conductivity: Equal Weight (Specific), % IACS 2.7
58

Otherwise Unclassified Properties

Base Metal Price, % relative 15
12
Density, g/cm3 7.8
1.7
Embodied Carbon, kg CO2/kg material 3.0
22
Embodied Energy, MJ/kg 43
160
Embodied Water, L/kg 150
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 86 to 250
4.2 to 7.7
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1870
69 to 170
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
69
Strength to Weight: Axial, points 21 to 42
26 to 34
Strength to Weight: Bending, points 20 to 32
38 to 46
Thermal Diffusivity, mm2/s 4.2
45
Thermal Shock Resistance, points 12 to 25
9.5 to 13

Alloy Composition

Aluminum (Al), % 0
8.3 to 9.7
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 18 to 20
0
Copper (Cu), % 0
0 to 0.030
Iron (Fe), % 66.5 to 74
0 to 0.0050
Magnesium (Mg), % 0
88.7 to 91.2
Manganese (Mn), % 0 to 2.0
0.15 to 0.5
Nickel (Ni), % 8.0 to 10.5
0 to 0.0020
Nitrogen (N), % 0 to 0.1
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
0 to 0.1
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0.35 to 1.0