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AISI 304 Stainless Steel vs. EN AC-48100 Aluminum

AISI 304 stainless steel belongs to the iron alloys classification, while EN AC-48100 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 304 stainless steel and the bottom bar is EN AC-48100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170 to 360
100 to 140
Elastic (Young's, Tensile) Modulus, GPa 200
76
Elongation at Break, % 8.0 to 43
1.1
Fatigue Strength, MPa 210 to 440
120 to 130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
29
Tensile Strength: Ultimate (UTS), MPa 580 to 1180
240 to 330
Tensile Strength: Yield (Proof), MPa 230 to 860
190 to 300

Thermal Properties

Latent Heat of Fusion, J/g 290
640
Maximum Temperature: Mechanical, °C 710
170
Melting Completion (Liquidus), °C 1450
580
Melting Onset (Solidus), °C 1400
470
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 16
130
Thermal Expansion, µm/m-K 17
20

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
27
Electrical Conductivity: Equal Weight (Specific), % IACS 2.7
87

Otherwise Unclassified Properties

Base Metal Price, % relative 15
11
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 3.0
7.3
Embodied Energy, MJ/kg 43
130
Embodied Water, L/kg 150
940

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 86 to 250
2.3 to 3.6
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1870
250 to 580
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 21 to 42
24 to 33
Strength to Weight: Bending, points 20 to 32
31 to 38
Thermal Diffusivity, mm2/s 4.2
55
Thermal Shock Resistance, points 12 to 25
11 to 16

Alloy Composition

Aluminum (Al), % 0
72.1 to 79.8
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 18 to 20
0
Copper (Cu), % 0
4.0 to 5.0
Iron (Fe), % 66.5 to 74
0 to 1.3
Magnesium (Mg), % 0
0.25 to 0.65
Manganese (Mn), % 0 to 2.0
0 to 0.5
Nickel (Ni), % 8.0 to 10.5
0 to 0.3
Nitrogen (N), % 0 to 0.1
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
16 to 18
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 1.5
Residuals, % 0
0 to 0.25