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AISI 304 Stainless Steel vs. SAE-AISI 5160 Steel

Both AISI 304 stainless steel and SAE-AISI 5160 steel are iron alloys. They have 72% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is AISI 304 stainless steel and the bottom bar is SAE-AISI 5160 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170 to 360
200 to 340
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 8.0 to 43
12 to 18
Fatigue Strength, MPa 210 to 440
180 to 650
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 77
73
Shear Strength, MPa 400 to 690
390 to 700
Tensile Strength: Ultimate (UTS), MPa 580 to 1180
660 to 1150
Tensile Strength: Yield (Proof), MPa 230 to 860
280 to 1010

Thermal Properties

Latent Heat of Fusion, J/g 290
250
Maximum Temperature: Mechanical, °C 710
420
Melting Completion (Liquidus), °C 1450
1450
Melting Onset (Solidus), °C 1400
1410
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 16
43
Thermal Expansion, µm/m-K 17
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 2.7
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 15
2.1
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 3.0
1.4
Embodied Energy, MJ/kg 43
19
Embodied Water, L/kg 150
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 86 to 250
73 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1870
200 to 2700
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 21 to 42
23 to 41
Strength to Weight: Bending, points 20 to 32
22 to 31
Thermal Diffusivity, mm2/s 4.2
12
Thermal Shock Resistance, points 12 to 25
19 to 34

Alloy Composition

Carbon (C), % 0 to 0.080
0.56 to 0.61
Chromium (Cr), % 18 to 20
0.7 to 0.9
Iron (Fe), % 66.5 to 74
97.1 to 97.8
Manganese (Mn), % 0 to 2.0
0.75 to 1.0
Nickel (Ni), % 8.0 to 10.5
0
Nitrogen (N), % 0 to 0.1
0
Phosphorus (P), % 0 to 0.045
0 to 0.035
Silicon (Si), % 0 to 0.75
0.15 to 0.35
Sulfur (S), % 0 to 0.030
0 to 0.040

Comparable Variants