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AISI 305 Stainless Steel vs. 392.0 Aluminum

AISI 305 stainless steel belongs to the iron alloys classification, while 392.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 305 stainless steel and the bottom bar is 392.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
75
Elongation at Break, % 34 to 45
0.86
Fatigue Strength, MPa 210 to 280
190
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
28
Tensile Strength: Ultimate (UTS), MPa 580 to 710
290
Tensile Strength: Yield (Proof), MPa 230 to 350
270

Thermal Properties

Latent Heat of Fusion, J/g 290
670
Maximum Temperature: Mechanical, °C 540
170
Melting Completion (Liquidus), °C 1450
670
Melting Onset (Solidus), °C 1400
580
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 16
130
Thermal Expansion, µm/m-K 17
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
25
Electrical Conductivity: Equal Weight (Specific), % IACS 2.7
90

Otherwise Unclassified Properties

Base Metal Price, % relative 16
10
Density, g/cm3 7.8
2.5
Embodied Carbon, kg CO2/kg material 3.2
7.5
Embodied Energy, MJ/kg 45
140
Embodied Water, L/kg 150
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 200 to 210
2.4
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 320
490
Stiffness to Weight: Axial, points 14
17
Stiffness to Weight: Bending, points 25
56
Strength to Weight: Axial, points 20 to 25
32
Strength to Weight: Bending, points 20 to 23
39
Thermal Diffusivity, mm2/s 4.2
60
Thermal Shock Resistance, points 13 to 15
15

Alloy Composition

Aluminum (Al), % 0
73.9 to 80.6
Carbon (C), % 0 to 0.12
0
Chromium (Cr), % 17 to 19
0
Copper (Cu), % 0
0.4 to 0.8
Iron (Fe), % 65.1 to 72.5
0 to 1.5
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0 to 2.0
0.2 to 0.6
Nickel (Ni), % 10.5 to 13
0 to 0.5
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
18 to 20
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.3
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.5