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AISI 305 Stainless Steel vs. 4007 Aluminum

AISI 305 stainless steel belongs to the iron alloys classification, while 4007 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 305 stainless steel and the bottom bar is 4007 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170 to 220
32 to 44
Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 34 to 45
5.1 to 23
Fatigue Strength, MPa 210 to 280
46 to 88
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
27
Shear Strength, MPa 400 to 470
80 to 90
Tensile Strength: Ultimate (UTS), MPa 580 to 710
130 to 160
Tensile Strength: Yield (Proof), MPa 230 to 350
50 to 120

Thermal Properties

Latent Heat of Fusion, J/g 290
410
Maximum Temperature: Mechanical, °C 540
170
Melting Completion (Liquidus), °C 1450
650
Melting Onset (Solidus), °C 1400
590
Specific Heat Capacity, J/kg-K 480
890
Thermal Conductivity, W/m-K 16
170
Thermal Expansion, µm/m-K 17
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
42
Electrical Conductivity: Equal Weight (Specific), % IACS 2.7
140

Otherwise Unclassified Properties

Base Metal Price, % relative 16
9.5
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 3.2
8.1
Embodied Energy, MJ/kg 45
150
Embodied Water, L/kg 150
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 200 to 210
7.4 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 320
18 to 110
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 20 to 25
12 to 15
Strength to Weight: Bending, points 20 to 23
20 to 23
Thermal Diffusivity, mm2/s 4.2
67
Thermal Shock Resistance, points 13 to 15
5.5 to 6.7

Alloy Composition

Aluminum (Al), % 0
94.1 to 97.6
Carbon (C), % 0 to 0.12
0
Chromium (Cr), % 17 to 19
0.050 to 0.25
Cobalt (Co), % 0
0 to 0.050
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 65.1 to 72.5
0.4 to 1.0
Magnesium (Mg), % 0
0 to 0.2
Manganese (Mn), % 0 to 2.0
0.8 to 1.5
Nickel (Ni), % 10.5 to 13
0.15 to 0.7
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
1.0 to 1.7
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15