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AISI 305 Stainless Steel vs. 7076 Aluminum

AISI 305 stainless steel belongs to the iron alloys classification, while 7076 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 305 stainless steel and the bottom bar is 7076 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170 to 220
160
Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 34 to 45
6.2
Fatigue Strength, MPa 210 to 280
170
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 77
27
Shear Strength, MPa 400 to 470
310
Tensile Strength: Ultimate (UTS), MPa 580 to 710
530
Tensile Strength: Yield (Proof), MPa 230 to 350
460

Thermal Properties

Latent Heat of Fusion, J/g 290
380
Maximum Temperature: Mechanical, °C 540
170
Melting Completion (Liquidus), °C 1450
630
Melting Onset (Solidus), °C 1400
460
Specific Heat Capacity, J/kg-K 480
860
Thermal Conductivity, W/m-K 16
140
Thermal Expansion, µm/m-K 17
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
35
Electrical Conductivity: Equal Weight (Specific), % IACS 2.7
100

Otherwise Unclassified Properties

Base Metal Price, % relative 16
9.5
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 3.2
8.0
Embodied Energy, MJ/kg 45
150
Embodied Water, L/kg 150
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 200 to 210
31
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 320
1510
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 20 to 25
49
Strength to Weight: Bending, points 20 to 23
48
Thermal Diffusivity, mm2/s 4.2
54
Thermal Shock Resistance, points 13 to 15
23

Alloy Composition

Aluminum (Al), % 0
86.9 to 91.2
Carbon (C), % 0 to 0.12
0
Chromium (Cr), % 17 to 19
0
Copper (Cu), % 0
0.3 to 1.0
Iron (Fe), % 65.1 to 72.5
0 to 0.6
Magnesium (Mg), % 0
1.2 to 2.0
Manganese (Mn), % 0 to 2.0
0.3 to 0.8
Nickel (Ni), % 10.5 to 13
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
0 to 0.4
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
7.0 to 8.0
Residuals, % 0
0 to 0.15