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AISI 305 Stainless Steel vs. A390.0 Aluminum

AISI 305 stainless steel belongs to the iron alloys classification, while A390.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 305 stainless steel and the bottom bar is A390.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170 to 220
110 to 140
Elastic (Young's, Tensile) Modulus, GPa 200
75
Elongation at Break, % 34 to 45
0.87 to 0.91
Fatigue Strength, MPa 210 to 280
70 to 100
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
28
Tensile Strength: Ultimate (UTS), MPa 580 to 710
190 to 290
Tensile Strength: Yield (Proof), MPa 230 to 350
190 to 290

Thermal Properties

Latent Heat of Fusion, J/g 290
640
Maximum Temperature: Mechanical, °C 540
170
Melting Completion (Liquidus), °C 1450
580
Melting Onset (Solidus), °C 1400
480
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 16
130
Thermal Expansion, µm/m-K 17
20

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
20
Electrical Conductivity: Equal Weight (Specific), % IACS 2.7
67

Otherwise Unclassified Properties

Base Metal Price, % relative 16
11
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 3.2
7.3
Embodied Energy, MJ/kg 45
140
Embodied Water, L/kg 150
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 200 to 210
1.6 to 2.6
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 320
240 to 580
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 20 to 25
19 to 30
Strength to Weight: Bending, points 20 to 23
27 to 36
Thermal Diffusivity, mm2/s 4.2
56
Thermal Shock Resistance, points 13 to 15
9.0 to 14

Alloy Composition

Aluminum (Al), % 0
75.3 to 79.6
Carbon (C), % 0 to 0.12
0
Chromium (Cr), % 17 to 19
0
Copper (Cu), % 0
4.0 to 5.0
Iron (Fe), % 65.1 to 72.5
0 to 0.5
Magnesium (Mg), % 0
0.45 to 0.65
Manganese (Mn), % 0 to 2.0
0 to 0.1
Nickel (Ni), % 10.5 to 13
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
16 to 18
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.2