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AISI 305 Stainless Steel vs. EN AC-46500 Aluminum

AISI 305 stainless steel belongs to the iron alloys classification, while EN AC-46500 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 305 stainless steel and the bottom bar is EN AC-46500 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170 to 220
91
Elastic (Young's, Tensile) Modulus, GPa 200
74
Elongation at Break, % 34 to 45
1.0
Fatigue Strength, MPa 210 to 280
110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
28
Tensile Strength: Ultimate (UTS), MPa 580 to 710
270
Tensile Strength: Yield (Proof), MPa 230 to 350
160

Thermal Properties

Latent Heat of Fusion, J/g 290
520
Maximum Temperature: Mechanical, °C 540
180
Melting Completion (Liquidus), °C 1450
610
Melting Onset (Solidus), °C 1400
520
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 16
100
Thermal Expansion, µm/m-K 17
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
26
Electrical Conductivity: Equal Weight (Specific), % IACS 2.7
81

Otherwise Unclassified Properties

Base Metal Price, % relative 16
10
Density, g/cm3 7.8
2.9
Embodied Carbon, kg CO2/kg material 3.2
7.6
Embodied Energy, MJ/kg 45
140
Embodied Water, L/kg 150
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 200 to 210
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 320
170
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 20 to 25
26
Strength to Weight: Bending, points 20 to 23
32
Thermal Diffusivity, mm2/s 4.2
41
Thermal Shock Resistance, points 13 to 15
12

Alloy Composition

Aluminum (Al), % 0
77.9 to 90
Carbon (C), % 0 to 0.12
0
Chromium (Cr), % 17 to 19
0 to 0.15
Copper (Cu), % 0
2.0 to 4.0
Iron (Fe), % 65.1 to 72.5
0 to 1.3
Lead (Pb), % 0
0 to 0.35
Magnesium (Mg), % 0
0.050 to 0.55
Manganese (Mn), % 0 to 2.0
0 to 0.55
Nickel (Ni), % 10.5 to 13
0 to 0.55
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
8.0 to 11
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 3.0
Residuals, % 0
0 to 0.25