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AISI 305 Stainless Steel vs. SAE-AISI 1025 Steel

Both AISI 305 stainless steel and SAE-AISI 1025 steel are iron alloys. They have 69% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AISI 305 stainless steel and the bottom bar is SAE-AISI 1025 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170 to 220
130 to 140
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 34 to 45
17 to 28
Fatigue Strength, MPa 210 to 280
190 to 280
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 77
73
Shear Strength, MPa 400 to 470
290 to 310
Tensile Strength: Ultimate (UTS), MPa 580 to 710
450 to 500
Tensile Strength: Yield (Proof), MPa 230 to 350
250 to 420

Thermal Properties

Latent Heat of Fusion, J/g 290
250
Maximum Temperature: Mechanical, °C 540
400
Melting Completion (Liquidus), °C 1450
1460
Melting Onset (Solidus), °C 1400
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 16
52
Thermal Expansion, µm/m-K 17
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 2.7
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 16
1.8
Density, g/cm3 7.8
7.9
Embodied Carbon, kg CO2/kg material 3.2
1.4
Embodied Energy, MJ/kg 45
18
Embodied Water, L/kg 150
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 200 to 210
80 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 320
170 to 470
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 20 to 25
16 to 18
Strength to Weight: Bending, points 20 to 23
17 to 18
Thermal Diffusivity, mm2/s 4.2
14
Thermal Shock Resistance, points 13 to 15
14 to 16

Alloy Composition

Carbon (C), % 0 to 0.12
0.22 to 0.28
Chromium (Cr), % 17 to 19
0
Iron (Fe), % 65.1 to 72.5
99.03 to 99.48
Manganese (Mn), % 0 to 2.0
0.3 to 0.6
Nickel (Ni), % 10.5 to 13
0
Phosphorus (P), % 0 to 0.045
0 to 0.040
Silicon (Si), % 0 to 0.75
0
Sulfur (S), % 0 to 0.030
0 to 0.050

Comparable Variants