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AISI 308 Stainless Steel vs. 520.0 Aluminum

AISI 308 stainless steel belongs to the iron alloys classification, while 520.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 308 stainless steel and the bottom bar is 520.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160
75
Elastic (Young's, Tensile) Modulus, GPa 200
66
Elongation at Break, % 45
14
Fatigue Strength, MPa 210
55
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
25
Shear Strength, MPa 410
230
Tensile Strength: Ultimate (UTS), MPa 590
330
Tensile Strength: Yield (Proof), MPa 230
170

Thermal Properties

Latent Heat of Fusion, J/g 290
390
Maximum Temperature: Mechanical, °C 990
170
Melting Completion (Liquidus), °C 1420
600
Melting Onset (Solidus), °C 1380
480
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 15
87
Thermal Expansion, µm/m-K 16
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
21
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
72

Otherwise Unclassified Properties

Base Metal Price, % relative 17
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 3.2
9.8
Embodied Energy, MJ/kg 46
160
Embodied Water, L/kg 150
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 210
39
Resilience: Unit (Modulus of Resilience), kJ/m3 140
230
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 21
35
Strength to Weight: Bending, points 20
41
Thermal Diffusivity, mm2/s 4.1
37
Thermal Shock Resistance, points 13
14

Alloy Composition

Aluminum (Al), % 0
87.9 to 90.5
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 19 to 21
0
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 64.1 to 71
0 to 0.3
Magnesium (Mg), % 0
9.5 to 10.6
Manganese (Mn), % 0 to 2.0
0 to 0.15
Nickel (Ni), % 10 to 12
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
0 to 0.25
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15