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AISI 308 Stainless Steel vs. SAE-AISI 5135 Steel

Both AISI 308 stainless steel and SAE-AISI 5135 steel are iron alloys. Both are furnished in the annealed condition. They have 70% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AISI 308 stainless steel and the bottom bar is SAE-AISI 5135 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160
150
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 45
22
Fatigue Strength, MPa 210
240
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 78
73
Shear Strength, MPa 410
320
Tensile Strength: Ultimate (UTS), MPa 590
510
Tensile Strength: Yield (Proof), MPa 230
340

Thermal Properties

Latent Heat of Fusion, J/g 290
250
Maximum Temperature: Mechanical, °C 990
420
Melting Completion (Liquidus), °C 1420
1460
Melting Onset (Solidus), °C 1380
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 15
45
Thermal Expansion, µm/m-K 16
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 17
2.2
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 3.2
1.4
Embodied Energy, MJ/kg 46
19
Embodied Water, L/kg 150
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 210
100
Resilience: Unit (Modulus of Resilience), kJ/m3 140
300
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 21
18
Strength to Weight: Bending, points 20
18
Thermal Diffusivity, mm2/s 4.1
12
Thermal Shock Resistance, points 13
16

Alloy Composition

Carbon (C), % 0 to 0.080
0.33 to 0.38
Chromium (Cr), % 19 to 21
0.8 to 1.1
Iron (Fe), % 64.1 to 71
97.3 to 98.1
Manganese (Mn), % 0 to 2.0
0.6 to 0.8
Nickel (Ni), % 10 to 12
0
Phosphorus (P), % 0 to 0.045
0 to 0.035
Silicon (Si), % 0 to 0.75
0.15 to 0.35
Sulfur (S), % 0 to 0.030
0 to 0.040