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AISI 309 Stainless Steel vs. 6008 Aluminum

AISI 309 stainless steel belongs to the iron alloys classification, while 6008 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 309 stainless steel and the bottom bar is 6008 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 34 to 47
9.1 to 17
Fatigue Strength, MPa 250 to 280
55 to 88
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 78
26
Shear Strength, MPa 420 to 470
120 to 170
Tensile Strength: Ultimate (UTS), MPa 600 to 710
200 to 290
Tensile Strength: Yield (Proof), MPa 260 to 350
100 to 220

Thermal Properties

Latent Heat of Fusion, J/g 290
410
Maximum Temperature: Mechanical, °C 980
180
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1400
620
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 16
190
Thermal Expansion, µm/m-K 15
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
49
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
160

Otherwise Unclassified Properties

Base Metal Price, % relative 19
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 3.6
8.5
Embodied Energy, MJ/kg 51
160
Embodied Water, L/kg 170
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 200 to 230
24 to 28
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 310
76 to 360
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 21 to 25
21 to 29
Strength to Weight: Bending, points 20 to 23
28 to 35
Thermal Diffusivity, mm2/s 4.3
77
Thermal Shock Resistance, points 14 to 16
9.0 to 13

Alloy Composition

Aluminum (Al), % 0
96.5 to 99.1
Carbon (C), % 0 to 0.2
0
Chromium (Cr), % 22 to 24
0 to 0.3
Copper (Cu), % 0
0 to 0.3
Iron (Fe), % 58 to 66
0 to 0.35
Magnesium (Mg), % 0
0.4 to 0.7
Manganese (Mn), % 0 to 2.0
0 to 0.3
Nickel (Ni), % 12 to 15
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
0.5 to 0.9
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0
0.050 to 0.2
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15