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AISI 309 Stainless Steel vs. AISI 442 Stainless Steel

Both AISI 309 stainless steel and AISI 442 stainless steel are iron alloys. They have 84% of their average alloy composition in common.

For each property being compared, the top bar is AISI 309 stainless steel and the bottom bar is AISI 442 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 180 to 210
190
Elastic (Young's, Tensile) Modulus, GPa 200
200
Elongation at Break, % 34 to 47
23
Fatigue Strength, MPa 250 to 280
210
Poisson's Ratio 0.27
0.27
Rockwell B Hardness 84
83
Shear Modulus, GPa 78
78
Shear Strength, MPa 420 to 470
370
Tensile Strength: Ultimate (UTS), MPa 600 to 710
580
Tensile Strength: Yield (Proof), MPa 260 to 350
310

Thermal Properties

Latent Heat of Fusion, J/g 290
290
Maximum Temperature: Corrosion, °C 440
420
Maximum Temperature: Mechanical, °C 980
960
Melting Completion (Liquidus), °C 1450
1430
Melting Onset (Solidus), °C 1400
1390
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 16
22
Thermal Expansion, µm/m-K 15
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 19
10
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 3.6
2.3
Embodied Energy, MJ/kg 51
32
Embodied Water, L/kg 170
130

Common Calculations

PREN (Pitting Resistance) 23
21
Resilience: Ultimate (Unit Rupture Work), MJ/m3 200 to 230
110
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 310
250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 21 to 25
21
Strength to Weight: Bending, points 20 to 23
20
Thermal Diffusivity, mm2/s 4.3
5.8
Thermal Shock Resistance, points 14 to 16
20

Alloy Composition

Carbon (C), % 0 to 0.2
0 to 0.2
Chromium (Cr), % 22 to 24
18 to 23
Iron (Fe), % 58 to 66
74.1 to 82
Manganese (Mn), % 0 to 2.0
0 to 1.0
Nickel (Ni), % 12 to 15
0 to 0.6
Phosphorus (P), % 0 to 0.045
0 to 0.040
Silicon (Si), % 0 to 0.75
0 to 1.0
Sulfur (S), % 0 to 0.030
0 to 0.040