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AISI 316 Stainless Steel vs. 6063 Aluminum

AISI 316 stainless steel belongs to the iron alloys classification, while 6063 aluminum belongs to the aluminum alloys. There are 32 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 316 stainless steel and the bottom bar is 6063 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 360
25 to 95
Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 8.0 to 55
7.3 to 21
Fatigue Strength, MPa 210 to 430
39 to 95
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
26
Shear Strength, MPa 350 to 690
70 to 190
Tensile Strength: Ultimate (UTS), MPa 520 to 1180
110 to 300
Tensile Strength: Yield (Proof), MPa 230 to 850
49 to 270

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Maximum Temperature: Mechanical, °C 590
160
Melting Completion (Liquidus), °C 1400
650
Melting Onset (Solidus), °C 1380
620
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 15
190 to 220
Thermal Expansion, µm/m-K 16
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.3
49 to 58
Electrical Conductivity: Equal Weight (Specific), % IACS 2.6
160 to 190

Otherwise Unclassified Properties

Base Metal Price, % relative 19
9.5
Calomel Potential, mV -50
-740
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 3.9
8.3
Embodied Energy, MJ/kg 53
150
Embodied Water, L/kg 150
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 85 to 260
13 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 1820
18 to 540
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 18 to 41
11 to 31
Strength to Weight: Bending, points 18 to 31
18 to 37
Thermal Diffusivity, mm2/s 4.1
79 to 89
Thermal Shock Resistance, points 11 to 26
4.8 to 13

Alloy Composition

Aluminum (Al), % 0
97.5 to 99.4
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 16 to 18
0 to 0.1
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 62 to 72
0 to 0.35
Magnesium (Mg), % 0
0.45 to 0.9
Manganese (Mn), % 0 to 2.0
0 to 0.1
Molybdenum (Mo), % 2.0 to 3.0
0
Nickel (Ni), % 10 to 14
0
Nitrogen (N), % 0 to 0.1
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
0.2 to 0.6
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15

Comparable Variants