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AISI 316 Stainless Steel vs. A535.0 Aluminum

AISI 316 stainless steel belongs to the iron alloys classification, while A535.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 316 stainless steel and the bottom bar is A535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
67
Elongation at Break, % 8.0 to 55
9.0
Fatigue Strength, MPa 210 to 430
95
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
25
Tensile Strength: Ultimate (UTS), MPa 520 to 1180
250
Tensile Strength: Yield (Proof), MPa 230 to 850
120

Thermal Properties

Latent Heat of Fusion, J/g 290
390
Maximum Temperature: Mechanical, °C 590
170
Melting Completion (Liquidus), °C 1400
620
Melting Onset (Solidus), °C 1380
550
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 15
100
Thermal Expansion, µm/m-K 16
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.3
23
Electrical Conductivity: Equal Weight (Specific), % IACS 2.6
79

Otherwise Unclassified Properties

Base Metal Price, % relative 19
9.5
Density, g/cm3 7.9
2.6
Embodied Carbon, kg CO2/kg material 3.9
9.3
Embodied Energy, MJ/kg 53
160
Embodied Water, L/kg 150
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 85 to 260
19
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 1820
120
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 18 to 41
26
Strength to Weight: Bending, points 18 to 31
33
Thermal Diffusivity, mm2/s 4.1
42
Thermal Shock Resistance, points 11 to 26
11

Alloy Composition

Aluminum (Al), % 0
91.4 to 93.4
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 16 to 18
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 62 to 72
0 to 0.2
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0 to 2.0
0.1 to 0.25
Molybdenum (Mo), % 2.0 to 3.0
0
Nickel (Ni), % 10 to 14
0
Nitrogen (N), % 0 to 0.1
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Residuals, % 0
0 to 0.15