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AISI 384 Stainless Steel vs. 1235 Aluminum

AISI 384 stainless steel belongs to the iron alloys classification, while 1235 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 384 stainless steel and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Tensile Strength: Ultimate (UTS), MPa 480
80 to 84

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Maximum Temperature: Mechanical, °C 910
170
Melting Completion (Liquidus), °C 1420
640
Melting Onset (Solidus), °C 1380
640
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 16
230
Thermal Expansion, µm/m-K 16
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
60
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
200

Otherwise Unclassified Properties

Base Metal Price, % relative 20
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 3.7
8.3
Embodied Energy, MJ/kg 52
160
Embodied Water, L/kg 150
1190

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 17
8.2 to 8.6
Strength to Weight: Bending, points 17
15 to 16
Thermal Diffusivity, mm2/s 4.3
93
Thermal Shock Resistance, points 11
3.6 to 3.7

Alloy Composition

Aluminum (Al), % 0
99.35 to 100
Carbon (C), % 0 to 0.040
0
Chromium (Cr), % 15 to 17
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 60.9 to 68
0 to 0.65
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 2.0
0 to 0.050
Nickel (Ni), % 17 to 19
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
0 to 0.65
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.1